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Posted (edited)

The wife got back with the gal saing there was a lack of power and couldnt get over 50mph..

so I checked all electrical connectors i could find and that every thing else was ok

took it out for a blast through all seemed fine plenty of power.

vag-com came up with

17965 - Charge Pressure Control: Positive Deviation - intermitent

P1557 - 35-00 - -

I have cleared the code and so far it hasnt come back but have noticed some black smoke on startup and if i rev it.

 

A day later she took it to exeter from hontion aprox 17 miles on a bypass again lack of power.

 

When she gets back ill check the vac pipes what else should i look for...

Its a 2002 mk2 1.9tdi 90bhp pd engine

Edited by kertrats24
Posted

stuck turbo blades

hi woodywoodpecker and kertrats, i have exact same prob too. my mechanic thinks turbo is ok, but could it still be blades?????? could it have anything to do wit egr valve???? any info r possible soloutions appreciated :rolleyes:

Posted

Most likely turbo vanes sticking or faulty (N75)control valve, from under the car can you move the turbo actuator rod its full extent?

Also remove the air charge pipe from the EGR valve see how badly clogged up as this wont help either

 

You need to give it a good thrashing every now and then, this is known as the Italian tune up.

 

Get some weight in the car and with engine up to normal operating temperature drive car at 4000 rpm in third gear (uphill preferably) and hold it at that as long as possible, repeating it a few times.

Posted

Most likely turbo vanes sticking or faulty (N75)control valve, from under the car can you move the turbo actuator rod its full extent?

Also remove the air charge pipe from the EGR valve see how badly clogged up as this wont help either

 

You need to give it a good thrashing every now and then, this is known as the Italian tune up.

 

Get some weight in the car and with engine up to normal operating temperature drive car at 4000 rpm in third gear (uphill preferably) and hold it at that as long as possible, repeating it a few times.

Hi been under the car today is the turbo actuator rod the rod comming from the clinder bhind the turbo if so it has very little movement should i try harder to move it..

were is the n75 control valve is there any way of checking if its faulty.

Posted

Apologies Kertrats24 you dont have a VNT turbo so your problem is not sticky vanes, you still have an N75 valve controlling wastegate this is located on bulkhead behind a heat sheild to the rear of EGR valve.

 

Have another close look at the vacuum hoses especially the two on the turbo, have sent a pic of the pipe layout to help.

 

Also pull the large pipe off the EGR valve and look into the valve it could also be clogged.

 

As you dont have any codes for N75

 

post-28887-057403500 1303571954_thumb.jpg

Posted

Apologies Kertrats24 you dont have a VNT turbo so your problem is not sticky vanes, you still have an N75 valve controlling wastegate this is located on bulkhead behind a heat sheild to the rear of EGR valve.

 

Have another close look at the vacuum hoses especially the two on the turbo, have sent a pic of the pipe layout to help.

 

Also pull the large pipe off the EGR valve and look into the valve it could also be clogged.

 

As you dont have any codes for N75

 

post-28887-057403500 1303571954_thumb.jpg

I took the large pipe off the EGR valve yesterday and there was black oily sluged over the flap that i cleaned off with a cloth dose the valve come apart or is wipeing it off ok.

Posted
Depends how bad it is, it usually gets clooged up with oily soot which you have to dig/scrape out, best done by removing valve as you dont want all that muck falling down into manifold.
Posted

Apologies Kertrats24 you dont have a VNT turbo so your problem is not sticky vanes, you still have an N75 valve controlling wastegate this is located on bulkhead behind a heat sheild to the rear of EGR valve.

 

AFAIK all PD engines (post 2000) including the 90bhp model have VNT turbos.

Posted

Mine looks just like the diagram supplyed by chrispb123456

just striped down the egr valve it was thick with tary gunk refitted now have a bit more power but still gos into linp mode at 3000rpm fault code still VAG-COM Version: Release 409.1-US

 

Control Module Part Number: 038 906 019 CA

Component and/or Version: 1,9l R4 EDC 0000SG 1051

Software Coding: 00002

Work Shop Code: WSC 00020

1 Fault Found:

17965 - Charge Pressure Control: Positive Deviation

P1557 - 35-00 - -

Posted
Hi guys I have given up and put it into my garage they checked every thing that has been sergested on here vac lines turbo etc. turned out it was the maf sensor even though there was no codes relating to that cost me

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