malo225 Posted March 28, 2011 Report Posted March 28, 2011 Hello Sorry in advance if post has been covered else where i have a 2001 Galaxy mark 2 Zetec that cuts out at junctions has P0500 speed sensor malfunction fault so far ive been told ECU is faulty --the siganl is not getting to the ECUthe instrument cluster is faulty -- but the speedo is working speed sensor fauly ---brand new ford sensor fitted idle control valve sticking ---replaced valve power relay fauly ---R30 replacedclutch switch checked and is working ok i have bought engineckeck software and cable all fuctions RPM OXY etcit shows zero speed this has been confirmed by mobile diagnostic tuning guy tried two types of kit so the fault is no speed Please can anyone shed a light on this any help would be gratefully recieved also tried vag com with OBD2 cable but came up with No Controller Found any ideas with this also please Quote
chrispb123456 Posted March 28, 2011 Report Posted March 28, 2011 Hi and welcome to the forum.I would carefully check engine/gearbox wiring harness for breaks/corrosion at joints/connectors, I'm guessing you have the 2.3 petrol engine unfortunately Vagcom does not work with the Ford engines (2.0 & 2.3 are Ford) Quote
malo225 Posted March 28, 2011 Author Report Posted March 28, 2011 Hi and welcome to the forum.I would carefully check engine/gearbox wiring harness for breaks/corrosion at joints/connectors, I'm guessing you have the 2.3 petrol engine unfortunately Vagcom does not work with the Ford engines (2.0 & 2.3 are Ford) Thank you for your reply I am an electrician so the first thing I did after replacing the sensor was tocheck all the wiring through the engine loom right back to the junctionBehind the battery the fact that the speedo works tells me the wiring is ok If I unplug the sensor the car drives but the speedo does not If the vag com will not work what system can I get to check problems With the parking sensors etcThank you Quote
Mirez Posted March 28, 2011 Report Posted March 28, 2011 Vagcom should work with the parking sensor controller, its only the engine that it won't connect to and you'll need fords WDS system or a generic OBD2 scanner. You won't get vagcom working with a generic OBD2 cable though as it requires a K line interface cable instead. Diagnosis isn't as strait forward as on most car's due to the way the ford engine is interfaced to VW controllers around the car, The speed signal is passed from the gearbox sensor to the ECU and instrument cluster, from there the cluster creates the VAG speed signal and sends it around the rest of the car so there are in effect, two speed signals present. The fact you've changed the signal generator on the box and the speedo works would suggest that the cluster is receiving the correct Ford speed signal from the gearbox and interpreting it correctly. However since the engine and sensors are controlled by a Ford ECU then the issue can't be with the VAG signal and we go back to looking at the Ford side of things again. I take it that you can't clear the P0500 fault? Is it that you can't connect to clear it or that you clear it and it comes back? Its certainly not unheard of but a lack of a speed signal generally wouldn't stall the car... Quote
malo225 Posted March 28, 2011 Author Report Posted March 28, 2011 Hello MirezI can clear it with the engine check software now and again the Engine management light comes on and goes back off a couple of days later.Any ideas why I can't see any speed data Interesting that you say speed signal would not stallthe car as I've been told the speed signal controls the idle control valve The latest thing I've been told is to replace the speedo clocks as The signal goes to the clocks then to the ECU Thanks for your help Quote
Mirez Posted March 28, 2011 Report Posted March 28, 2011 No the ecu controls the ISCV based on a number of sensors and not just the VSS signal, Looking at the wiring diagrams it appears the 2.3 uses the traditional VAG system rather then Ford's own in that the instrument cluster does generate the signal for the ECU. However they don't make clear if the Ford ECU is using the VAG speed signal instead of a traditional ford signal which could explain why you can't read a speed signal with the software. I would advise getting Vagcom up and working and connected to the instrument cluster and the parking system - both should be able to show you a speed signal and the park system is receiving the same output that the ECU seems to. Quote
malo225 Posted March 29, 2011 Author Report Posted March 29, 2011 Another thank youCan you recommend a k line interface please Quote
malo225 Posted March 29, 2011 Author Report Posted March 29, 2011 If the signal is derived from the cluster Could it be that it is faulty I have unplugged it and checked the cables and plugs they all look ok I have the ford TIS cd and can see the path that the cable takes from the sensor to the cluster I have just ordered a obd2 409.1 kkl interface from eBay Is that the right one Quote
malo225 Posted March 30, 2011 Author Report Posted March 30, 2011 Hello Mirez have I ordered the right cable Thanks mark Quote
Mirez Posted March 30, 2011 Report Posted March 30, 2011 Hello Mirez have I ordered the right cable Thanks mark Yes, sounds like it :angry2: Quote
malo225 Posted March 30, 2011 Author Report Posted March 30, 2011 hello Cable came today and ive managed to connect it to the cra with VCDS lite it has connected to the insruments and come up with 01316 ABS control module 49-10-No Communications -Intermittent parkings sensors nothing at all the pipe for the rear wash came off soaked the foot well so I think its naffed what do you think also could not do full scan as shareware version thanks again mark Quote
Mirez Posted March 30, 2011 Report Posted March 30, 2011 Connect to the ABS controller and see what that reports... Quote
malo225 Posted March 31, 2011 Author Report Posted March 31, 2011 Hi 03. ABS brakes No Faults Does the abs send a signal for speed to the instruments then to the ecu Quote
Mirez Posted March 31, 2011 Report Posted March 31, 2011 This is the complicated bit I was referring to earlier, the ABS system creates VAG pulses and since the instrument cluster is a VAG part then it probably has no bearing on your actual fault - have you cleared this code? Comms errors can be generated for a number of reasons, not least a flat battery so reset it, drive it and then check if its come back. In Measuring blocks the ABS controller should be able to give you the vehicle speed. Quote
malo225 Posted March 31, 2011 Author Report Posted March 31, 2011 Comm error a red herring When I took the cluster out and started the car it must have come up I tried it again and the same fault has come up Measuring blocks ClusterI can see speed if I drive it when plugged in ( only on the drive though) also Abs I can see individual speeds but I cannot access the ecu what module should it be Thanks mark Quote
malo225 Posted April 4, 2011 Author Report Posted April 4, 2011 Mirez ive fitted another set of clocksguesss what same fault have managed to get the ecu out its the vw part 7M5-906-022Kford part YM2A-12A650-FD Im going to check the wiring to make sure i have continuity betwwen the the speedo and ecu if thats ok i think that the ECU needs repiaring can you suggest a company i spoke withh BBA Reman and we are looking at Quote
malo225 Posted April 5, 2011 Author Report Posted April 5, 2011 Whoo bloody hoo i have just fixed the fault Terminal 28( Green white )comes from the VSS on the gearbox voltage 0 or 12Terminal 3 (Purple )on the cluster socket goes to the ECU parking module temp gauge speed control i was getting 0.50 Vdc max disonnected the wire on the cluster at terminal 3 and got 12v at the terminal found after a lot of checks the voltage was sinking from this terminal disconnected the parking module and the fault has cleared will take out of the car tomorrow Does any one know if these can be repaired Mirez Thanks for the assistance Quote
Mirez Posted April 6, 2011 Report Posted April 6, 2011 No worries. Generally, if a modules been under water then it'll be unrepairable but fortunately you can pick them up on ebay for Quote
malo225 Posted April 10, 2011 Author Report Posted April 10, 2011 The breaker who sold me the clocks has sent me a module untested for me to try free of chargeI've just ordered a new loom for the rear sensors as it's damaged at two of the plugs eBay 10 pounds If you pm me your address or email me it I'll donate mine to you Any chance you can tell me where you got the bits for the bonnet mod I read on another post Quote
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