Fuel Filter

[Argrdnr]

Got a new fuel filter, do I need any special tool to hold/clamp the fuel lines?

 

Thanks

[daddyfixit]

no, but they can be a pain to open----use long-nosed mole grips to squeeze them open.

 

be careful of dropping the  "mickey mouse ears" clip that holds the plastic tee-piece in the top of the filter---or you will lose it in the undertray.

 

after changing filter, put ignition on/off about half a dozen times for about 10 seconds so the intank pump will prime the filter

 

don't be tempted to press the accelerator when trying to start it----let it start and auto-bleed itself

[Argrdnr]

Next question, where exactly is the filter? I thought it was near the near of the mk1. But guessing its at the front, wouldn't it be easier to remove the undertray?

[seatkid]

I think daddyfixit is refering to his Mk2 Diesel - not the same as Argrdnr has a 2.0L petrol.

 

The petrol fuel filter is mounted under the car inline with the petrol supply line somewhere in front of the fuel tank in a cradle.

 

see here...

 

 

 

 

Fuel System Pressure Release (234200)
 
1.    WARNING:
        Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.

        WARNING:
        The fuel system remains pressurized for a long time after the ignition is switched off. The fuel pressure must be released before attempting any repairs. Failure to follow this instruction may result in personal injury.
 
        Remove the fuel pump fuse.

2.    Start the engine and allow to idle until the engine stalls.

3.    Crank the engine for approximately five seconds to make sure the fuel injection supply manifold pressure has been released.

 4.    Install the fuel pump fuse.

Fuel Filter — 2.0L/2.3L/2.8L (235450)
 
Removal

WARNING:
Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

1.    Release the fuel system pressure. For additional information, see previous section

2.    Disconnect the fuel lines.
 
       Drain the excess fuel into a suitable container.

3.    Remove the fuel filter.
 

Installation

1.    To install, reverse the removal procedure.

Edited May 15, 2013 by seatkid

[Argrdnr]

Attempting fuel filter change, wish me luck :))

[Argrdnr]

The bolt to undo the housing seems to be seized and the hoses coming from the filter seem larger than the actual filter nozzle. Any ideas people?