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Keithb

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    2003 Ghia 1.9tdi auto

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  1. I've had turbo power loss on and off from 40,000 miles. Tried plenty to cure it and earlier this year at 180,000 miles used innotec cleaner which improved it a bit. I then used the guide on the forum to remove the turbo and almost dismantled it but I sheared the torx bolts within the turbo, universal turbos at Fordingbridge refurbished it for about £400. It is now perfect and I can confidently overtake again. My reccomendation would be to replace or return.
  2. I had a similar problem with my 2003 tdi auto. Lost power on several occasions but came back after thumping everything electrical ;) I had an auto electrician look at it and he found nothing wrong - off course the fault never showed when you wanted it. He put in another earth lead from the battery and the problem has never re-occurred. I blame it on damp getting in after a replacement windscreen wasn't sealed properly and left the fuse box and drivers side footwell soaking wet.
  3. I replaced my rear offside brake caliper last weekend as the piston would not wind back. Mine was also 180 degrees out but I managed to tighten the flexi hose onto the caliper a bit more with brute strength! After all the fitting (new disc and pads with caliper) I had some friction which heated the disc far more than the others. I took it for some short runs and applied the handbrake to wear the pads in and it seems ok now.
  4. Not such a good fit on my 2003 Galaxy. The back bar is ok but the front needs to be another inch longer. Also the only thing that stops the bars coming out from the rail fixing is the plastic stop end - which came off easily. Anyone want a pair of slightly used roof bars in the East Dorset area? Keith
  5. My tyres are 215/55/R16 - same as summer tyres and extra load or whatever they are called.The make is "Starperformer" I don't see any reason to inform the insurance company as these are what Ford recommend. Sounds like another Daily Express scare story such as "clearing the snow in front of your house will make you liable if someone slips up".
  6. I put winter tyres on the front for the first time last year and they do make a difference. Not only in snow and slush but in the wet also. I used mytyres.co.uk and got a fitting voucher. I've now got a spare set of wheels so no need to change over the tyres from winter to summer. I doubt that snow tyres will help if you stop on one of those hills in the cotswolds and it's covered in snow - you may want to get some chains as well. Keith
  7. Having had my manifold cleaned although not sure if the EGR valve was cleaned as well, here is my update after a 3 week holiday to Italy. MPG measured before cleaning 37 - over several thousand miles of mixed driving. MPG measured over 2,200 trip 36 - laden to the gunwales with camping equipment + roofbox and driving over mountain passes. MPG on motorway (laden as above) at 70 - 75 mph - 37 MPG Since returning I've done a 400 mile round trip to Ipswich M3, M25, A12, no luggage and just the driver - 44 MPG. I'm pleased with the result and feel that I'm getting a better fuel consumption now. 2003 TDI 115 BHP AUTO. Mileage 130,000 Cheers Keith
  8. For those without the skills of Mirez, I've just had mine cleaned by a local friendly mechanic for
  9. OK, Relays exposed again and relay 14(engine immobilisation) is prime suspect When I remove that I get the same symptoms as when the car doesn't start - dashboard lights on but no engine turning. Starting ok at the moment so maybe it just needed re-seating. I'll run around with the relays exposed for a while so I can thump them if it re-occurs. Thanks for the help so far. Keith
  10. Thanks Seatkid, but how would a problem with the alternator cause the problem with no turning of the engine after stopping the car? I have checked all the 'heavy duty' fuses next to the battery - no sign of burning out or melting. Keith
  11. Thanks Mirez, You're right I should have said relay 30. But that doesn't exist in a diesel engined car, Any suggestions as to the likely relay? Keith
  12. Sometimes I get a flickering of lights - Dashboard and headlights. If I stop, turn off and on again it may clear the flickering but sometimes the engine will not turn over although the dashboard lights are on. If I take the key out and re-insert it, maybe needs a few attempts the engine turns over and starts normally. Having read (obviously not enough)that the Relay 20 caused this problem, I dismantled the relay assembly and found that diesel engined cars don't have that relay! But that did clear the problem for a couple of weeks. However, now it's back even more than ever. In another thread Mirez suggest an alternator problem - but as the fault also affects the engine turning over, I wouldn't think the alternator would be the cause. After I jiggled the relays it worked for a couple of weeks so is there a bad connection there - which one to look at. Or is it something else - ignition switch? Any suggestions appreciated. 2003 TDI 115BHP Auto Keith
  13. I have occasional flickering of headlights and also dash lights. Again made worse when heated windows are on. I'm thinking it's to do with the 'relay 20' problem as the engine has failed to turn over sometimes unless I pull the key out of the ignition and re-insert. This also cures the flickering lights so maybe not the same cause. I also get occasional double flash of the hazards when switching off and on. Keith
  14. Nothing scientific but I use Millers Ecomax. Drove to Croatia this year and had fantastic power and MPG after filling up in Luxembourg with Shell (40MPG+ even on German motorways). I ran out of Millers on the way home and after filling up at Auchan in Dunkerque my turbo cut out 4 times between Dover and Dorset. So my vote is for Millers Ecomax and avoid at (least French) supermarket fuel.
  15. I wouldn't go anywhere near a dealer to sort that out. Check on all the posts here first -power loss or limp mode should find them. A dealer will diagnose a faulty turbo, charge
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